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What's the difference between cotton and recycled cotton?

Here's a detailed comparison between cotton and recycled cotton:


1. Source & Production
Cotton (Virgin):
Grown as a crop (planted, harvested from cotton bolls).
Requires ginning (separating fibers from seeds) and spinning into yarn.
Recycled Cotton:
Made from discarded cotton textiles (e.g., used clothing, fabric scraps).
Process involves shredding, decontamination, and re-spinning waste fibers.


2. Fiber Quality
Cotton (Virgin):
Fibers are long, uniform, and intact → stronger, smoother yarn.
Resists pilling and holds dye consistently.
Recycled Cotton:
Fibers are shortened and damaged during recycling → weaker, coarser yarn.
Prone to pilling, uneven dye absorption, and faster wear.


3. Environmental Impact
Cotton (Virgin):
High water/pesticide use in farming.
Land-intensive cultivation.
Recycled Cotton:
Diverts textile waste from landfills.
Skips farming and ginning → saves water/energy but requires chemical cleaning.


4. Performance & Use
Cotton (Virgin):
Versatile: Suitable for premium apparel, bedding, medical textiles.
Durable, soft, and colorfast after washes.
Recycled Cotton:
Best for low-stress applications: insulation, stuffing, industrial wipes.
Rarely used alone in garments; often blended with virgin fibers for stability.


5. Cost & Accessibility
Cotton (Virgin):
Price fluctuates with crop yields and global demand.
Widely available.
Recycled Cotton:
Raw material is cheaper (waste-based), but processing raises costs.
Limited supply (depends on recycling infrastructure).


6. Care & Longevity
Cotton (Virgin):
Withstands machine washing/drying (gentle settings).
Ages gracefully with proper care.
Recycled Cotton:
Cold wash only (hot water accelerates breakdown).
Air-dry essential (heat causes shrinkage/hardening).
Shorter lifespan due to fiber fatigue.


7. Sustainability Perception
Cotton (Virgin):
Natural but criticized for resource intensity.
"Organic cotton" addresses some concerns.
Recycled Cotton:
Celebrated for circularity but faces "downcycling" stigma.
Trust depends on certifications (e.g., GRS).



Aspect Cotton (Virgin) Recycled Cotton
Source Grown in fields (cotton bolls) Reclaimed from textile waste (clothes, scraps)
Production Process • Farming → Ginning → Spinning• Water-intensive cultivation • Waste sorting → Shredding → Decontamination• Mechanical fiber regeneration
Fiber Quality Long, uniform fibersHigh tensile strength Shortened, damaged fibersReduced strength & consistency
Environmental Impact • High water/pesticide use• Land consumption• Biodegradable • Diverts waste from landfills• Saves farming resources• Cleaning chemicals used
Durability Withstands repeated washing/wearResists pilling Fibers fatigue fasterProne to pilling/shedding
Common Applications Premium apparelBeddingMedical textiles Industrial wipesInsulationFiber blends (garments)Stuffing material
Color Performance Even dye absorptionColorfast over time Uneven dye uptakeFades faster
Texture Naturally softSmooth surface Slightly coarseVariable texture
Care Requirements Tolerates warm waterCan be tumble-dried (low heat) Cold wash onlyAir-dry mandatoryNo heat exposure
Cost Factors Price tied to crop yieldsWidely accessible Lower material costHigher processing costLimited availability
Sustainability Credentials Certified organic options available GRS/Recycled Claim Standard certifications
End-of-Life Biodegradable but often landfilled Can be recycled again (downcycled)